328 N 8th Street | Montrose, CO 81401


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Coleman Alignment & Auto Car Care Advice: Brake Rotor Problems

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Disc brakes are called disc brakes because of the big metal disc – or rotor – that spins with the wheel. The brake pads rub against the rotor to slow the vehicle. In technical terms, the motion energy of the moving vehicle is transferred into heat energy by the brakes.

The critical job of the rotor is to absorb that heat and dissipate it into the atmosphere. To do that effectively, the rotor needs a certain amount of mass (measured by the thickness of the rotor) and a good surface to mate with the brake pads. Let’s talk about those two important things.

First is the thickness. A new rotor is nice and thick. It can absorb a lot of heat and dissipate it effectively. Over time, the rotor will wear away slightly. If it wears away too much, there is not enough metal to take care of this heat transfer and the vehicle will not brake as well. In fact, each rotor is stamped with the minimum thickness the rotor must have. When the rotor reaches this “discard thickness”, it must be replaced.

Next in our consideration is the rotor surface. Now this is not just about the quality of the rotor’s surface, but also about how evenly the brake pad sweeps the rotor. Several things can affect the “swept area” of the rotor. A common problem is a scored – or scratched – rotor. When brake pads wear past the point in which they should be replaced, metal parts of the brake can come in contact with the rotors and grind grooves into the rotor. Imagine putting new brake pads on a scored rotor. The pad would only contact the ridges. This can significantly reduce the contact area and impair braking performance. When a rotor has been scored, it may be able to be resurfaced on a brake lathe which smooths the surface. If the rotor is not thick enough to be resurfaced, it must be replaced.

Another common rotor problem for Montrose drivers is something called run out. This is when the rotor is slightly off axis (crooked) so the brake pads do not contact the rotor fully and evenly. Run out is measured in thousandths of an inch, so we are talking very small variations that can affect braking. Run out can be caused by a bit of dirt or rust between the brake rotor and the wheel hub, or even by slight variations in the mating surfaces of the brake and hub. Your appreciative Coleman Alignment & Auto technician can determine the cause and take the appropriate measures to restore proper brake pad contact.

When run out is not detected and corrected early by Montrose drivers, the rotor itself can wear unevenly leading to thickness variations. This condition is called parallelism because the inboard and outboard surfaces of the rotor are no longer parallel. The variations are small, measured in 10 thousandths of an inch, but they can significantly affect braking performance because of limited brake pad contact. This condition used to be referred to as “warped” rotors, but that term is inaccurate. If the rotor is still thick enough, your Coleman Alignment & Auto brake technician will correct the underlying run out trouble and resurface the rotor to restore the contact surface. If the rotor is severely worn it must be replaced.

So, if you hear a grinding sound when you brake, get your brakes surveyed as soon as you can to avoid possible rotor damage. With run out and parallelism, you may feel a pulsation in the pedal as you brake. If you feel a pulsation or if your pedal feels unusually soft or hard, bring your vehicle in for an automotive analysis. A qualified Coleman Alignment & Auto brake technician using quality brake parts can get you safely running – and stopping – as soon as possible.

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Coleman Alignment & Auto
328 North 8th Street
Montrose, CO 81401

At Coleman Alignment & Auto we install quality NAPA replacement parts.

At Coleman Alignment & Auto in Montrose CO (81401) we install quality NAPA replacement parts. Give us a call at 970.249.3474. To learn more about NAPA AutoCare, visit www.NAPAAutoCare.com.

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  • 328 N 8th Street
    Montrose, CO 81401
  • 970-249-3474
  • Mon–Fri 8am to 5.30pm
    Sat -Sun: Closed
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